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Chenille Patches

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Nostalgia is what our Chenille Patches will bring you! A letterman jacket will come to mind, however that's only the beginning as you can achieve far more than that with our Chenille. Cut to shape fully customizable with option for Embroidery combination. Ideal for small details! Choose from a wide array of
thread & felt colors, including Gold & Silver Glitter! Whether you prefer a classic, retro, or artistic style, the choice is yours to make your mark on the world!

Don’t forget your Chenille Color Chart that shows the true colors of the material to make color matching easy and convenient.

Specs

EMBLEM SIZE LIMITS:

Min – 2”W X 2”H
Max – 12”W X 16”H

CHENILLE TEXT AND ELEMENTS:

Text minimum: 30mm H x proportional W
Elements minimum: 3mm x 3mm
Internal cut-outs: 10mm
Patch must consist of 60% Chenille minimum

EMBROIDERY TEXT AND ELEMENTS:

Text minimum: 6mm H x proportional W
Elements minimum: 1mm x 1mm
Internal cut-outs: 10mm
Patch must consist of 40% Embroidery maximum

DESIGNS:

If a complex design is provided, World Emblem's designers will make necessary alterations to comply with product restrictions. No area of felt should be left without thread.
Custom shapes only.

World Emblem specialists will decide the perfect combination of plush chenille and intricate embroidery to enhance your product, when a combination of both is needed.


TEXT WITHIN DESIGNS:

Text sizes ranging from 30mm to 45mm must be exclusively in block font. For text measuring larger than
45mm, other font types are permitted, aiming to match them as closely as possible.

THREAD COLORS:

  • A maximum of 6 Chenille thread colors can be used on a single Chenille Patch.
  • A maximum of 9 Embroidery thread colors can be used on a single Chenille+Embroidery combination patch. No metallic thread.



EDGE:

All patches must have a felt fabric outer edge.
For emblems smaller than 6.9" x 6.9" the outer edge should be 4mm (+/- 1.5mm) For emblems bigger than 7" x 7" the outer edge should be 6mm (+/- 2mm) Inner outline of entire design must be embroidered & measure 3mm (+/- 0.5mm)

Available Felt Colors Accordion-Chenille-Color.png

*Felt color tones are subject to slightly vary.

BACKING:


• Low Melt Heat Seal
• Pressure Sensitive

ELECTRONIC PROOF


NOTE: Be aware that digital proof may vary from physical sewn pieces.
1 day

PHYSICAL SAMPLE

3 days

PRODUCTION TIME

Up to 500pcs: 5 days
1 additional day for every 250pcs
Transit time not included.

FLOATING ELEMENTS:

All Chenille+Embroidery Patches must have a uniform background that supports every text and elements. Floating elements are not allowed.


WASHING INFORMATION

Chenille Patches will withstand up to 25 domestic washing machine cycles.

SHELF LIFE

One year shelf life before applying (room temperature-controlled environment).

Note: World Emblem encourages our clients to test applications of our products onto their garments. World Emblem is not responsible for damages resulting from washing and laundering of any product purchased.


Revised 06.17.24

Application Instructions

PRESSURE-SENSITIVE ON HARD GOODS

Make sure the application area is thoroughly cleaned. We recommend the use of rubbing alcohol. Remove paper backing and press firmly on the desired location.

APPLICATION SETTINGS FOR HATS - TOP & BOTTOM HEAT:

1. Set the press at 290-300° F for top heat, 315-320° F for bottom heat with 40-50 Psi of pressure.
2. Place the Chenille Patch on the desired location and secure it with thermal application tape
3. Cover the patch with a Flexstyle® Rubber Application Pad
4. Press for 14-17 seconds.
5. Remove the hat from the heat press and let it cool

LOW MELT HEAT SEAL ON GARMENTS - TOP HEAT

1. Set the press at 350-360° F with 40-50 Psi of pressure.
2. Pre-heat garment for 15-20 seconds
3. Place the Chenille Patch on the desired location and secure it with thermal application tape
4. Cover the patch with a Flexstyle® Rubber Application Pad
5. Press for 15-20 seconds
6. Remove the garment from the heat press and let it cool
7. Afer the patch is cool, remove the tape

DISCLAIMER:

World Emblem recommends testing the best combination of heat seal parameters before application.

World Emblem is not liable for any damages to garments during the
application process.

NOTE:
Please check out youtube.com/worldemblem for step by step instructions for applying our apparel
decoration

Pricing and Production Time

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Low melt or pressure-sensitive backing.

Electronic Proof

A digital sample via email is available in 48 hours. Edits are allowed. Note: Digital proof may very from physical sewn pieces.

Set-up Charges

One-time sample and setup fees.

  • Sample: $90.00
  • Edit: $45.00

Production Time

Sample is available in three days. Production time will take five days plus shipping on an order up to 500 pieces. Add one day per 250 pieces.

Color Chart

Discover the perfect colors for your projects. View our Digital Color Chart.

Ready to get started? Shop our Physical Color Chart now.

  • Step 1
    Easy Application

    Our patches can be applied in-house with low-melt heat seals - saving you time and money on shipping.

  • Step 2
    Online Proofs

    Review a digital proof shortly after submitting your design to avoid any design surprises.

  • Step 3
    Design Services

    Our design team is here to help. We offer a range of services to help you take your ideas from sketches to reality.

Timeless Design with a Nostalgic Touch

A popular, stylish choice for sportswear, Chenille Patches blend sporty aesthetics with fashion-forward designs to create a custom look that sends your message with confidence. Also known as letterman or varsity patches, our chenille patches add a comfortable and cozy feel to your designs.

Customer Service Staff in Mexico

Contact Us To Order

Play
Application on Caps: Chenille Patches
How to Apply Chenille Patches

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Chenille Patches.

Play
Application on Caps: Chenille Patches
How to Apply Chenille Patches to Hats

Our instructional videos walk you through proper product applications, equipping you with the knowledge you need to enhance your brand with Chenille Patches.