Woven

Interlaced Weaving Process

Our Woven Patches & Woven Tags offer best of both worlds! Thread & Flexibility while maintaining the traditional look. We offer you our interlaced weaving process with intricate designs without the need of fabric. Available in up to 65 colors. We offer Woven Patches with backing options of low melt heat seal & pressure sensitive making the possibilities for applications endless! We’ve also got you covered with border choices between Merrow and Overlock. Alternatively, we have Woven Tags available for you without backing and borderless for your tag needs!

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SPECS - WOVEN PATCHES

EMBLEM SIZE LIMITS
Min – 1.5”W X 1.5”H
Max – 7.48”W X 7.48”H

TEXT AND ELEMENTS
Minimum elements and text size: 0.2 mm wide x 2 mm height

COLOR
A minimum of 2 colors must be used & a maximum of 12 colors can be used on a single Woven Patch.

A standard color chart with 66 colors is available. 

Metallic colors count as 4 colors (Each).

 
BACKING
This product is available with Low Melt backing or Pressure Sensitive Backing.
 
BORDER TYPES
Woven Patches are available with either Merrow Border or Overlock Border.
 
Border cannot have metallic thread.
 
The edge must be 6mm (+/- 1mm) space with Overlock or Merrow Border.
 
BORDER SIZES:

Merrow:

  • Regular Surface: 3mm
  • Overlap Section: 5mm (+/-1mm)

Overlock:

  • 4mm (+/- 1mm)
ELECTRONIC PROOF
A digital sample via email is available in 48 hours.
 
PRODUCTION TIME
From 50 to 1,000 pieces: 8 days plus shipping (additional day per 1,000
pieces).

For more than 20,000 pieces turn time please contact your Sales
Representative.
 
WASHING INFORMATION
Woven Patches will withstand up to 52 domestic washing machine cycles.
 
SHELF LIFE
To maximize the shelf life of this product please keep at room temperature. Do not expose it to temperatures above 485°.
 
DISCLAIMERS
The alignment of the logo and outer edge may vary by +/- 2mm. Patches are at risk of irregularities, due to the nature of the production.
 
Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors.

Note: World Emblem encourages our clients to test applications of our products unto their garments. World Emblem is not responsible for damages resulting from washing and laundering of any product purchased.

Revised 04.27.22

APPLICATION INSTRUCTIONS - WOVEN PATCHES

PRESSURE-SENSITIVE ON HARD GOODS
Make sure the application area is thoroughly cleaned. We recommend the use of rubbing alcohol. Remove paper backing and press firmly on the desired location.

LOW MELT HEAT SEAL ON GARMENTS (TOP HEAT)

  1. Set the press at 350-360° F with 40-50 psi of pressure.
  2. Place the garment in the press. Make sure that the application location is wrinkle-free.
  3. Place the patch onto the desired location on the garment. Thermal tape is optional.
  4. Press for 15-18 seconds
  5. Remove the garment from the press and allow to cool.

LOW MELT HEAT SEAL ON HATS - USING THE IQ 360 HAT HEAT PRESS

  1. Set the press at 275°-285° F for top heat and 315°- 320°F for bottom heat with 60-80 psi of pressure.
  2. Place the hat on the heat press, leaving out the inner layer of the cap. Use the adjustment lever for a better grip.
  3. Place the patch on the desired location. To secure the patch and preventing it from moving, use Thermal Tape.
  4. Press for 15-18 seconds.
  5. Deactivate the adjustment lever and remove the hat from the heat press.
  6. Remove the Thermal Tape once the patch has cooled.

DISCLAIMER: World Emblem recommends testing the best combination of heat seal parameters before application. World Emblem is not liable for any damages to garments during the application process.

NOTE: Please check out youtube.com/worldemblem for step by step instructions for applying our apparel decorations.

PRICES

COLOR CHART

Click HERE for Woven Patches Color Chart.

SPECS - WOVEN TAGS

TAG SIZE LIMITS
Min – 0.5”W X 1”H
Max – 7.48”W X 7.48”H

TEXT AND ELEMENTS
Minimum elements and text size: 0.2 mm wide x 2 mm height

COLOR
A minimum of 2 colors must be used & a maximum of 12 colors can be used on a single Woven Patch.

A standard color chart with 66 colors is available. 

Metallic colors count as 4 colors (Each).
 
BACKING
Woven Tags are not available with backing.
 
BORDER
Woven Tags are not available with border.
The edge must be 3mm (+/- 1.5mm) space from design to edge of tag.

ELECTRONIC PROOF
A digital sample via email is available in 48 hours.

PRODUCTION TIME
From 50 to 1,000 pieces: 8 days plus shipping (additional day per 1,000
pieces).

For more than 20,000 pieces turn time please contact your Sales
Representative.

WASHING INFORMATION
Woven Patches will withstand up to 52 domestic washing machine cycles.

SHELF LIFE
To maximize the shelf life of this product please keep at room temperature. Do not expose it to temperatures above 485°.
 
DISCLAIMERS
The alignment of the logo and outer edge may vary by +/- 2mm. Patches are at risk of irregularities, due to the nature of the production.
 
Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors.
PRICES

COLOR CHART

Click HERE for Woven Tags Color Chart.

Woven Patches and Tags
Application: Woven Patches
Application on Caps: Woven Patches

Additional Information & Benefits

World Emblem also offers a Perfect Print® Sublimation System, allowing you the ability to manufacture your own emblems. Through a secure online catalog, you can produce emblems on-demand and at a fraction of the cost of outsourcing the production. The Perfect Print® Sublimation System includes a printer, software, templates, paper, ink and blanks.

NOTE: Please check out the World Emblem YouTube Channel for step by step instructions for applying our apparel decorations.

For technical & application information please visit www.worldemblem.com/technical

Need Some Help?

From product selection to pricing to design file preparation, our team of support personnel is ready to assist you. Whether you’re ordering a few or 10,000, we are here to help.

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